Bagging & Process Equipment Company

Bulk Bag (FIBC) Fillers

A bulk bag filler loads a FIBC, often called a super sack, hanging from strap hooks over a pallet. It is the fastest way to move large volumes of dry product without handling individual bags. We have a large selection for minerals, sand, cement, building products, mortars, and food grade material.

Bag Weights

500 lb to 3,000 lb bags. Frames are rated to 4,000 lbs standard, with heavier ratings available through load cell and air cylinder upgrades.

Production Rate

Up to 25+ bags per hour on standard models. Gross weigh models reach 30 bags per hour and net weigh models up to 45 bags per hour on 2,000 lb bags.

Common Options

  • Pallet infeed and full pallet discharge conveyors
  • Bulk and dribble weighing for quick fill and accurate weights
  • Manual through to high-speed automated models
  • Stainless steel contact surfaces for corrosive and food-grade applications

We can also recommend bulk bag suppliers.

Bulk Bag Fillers

Two platforms cover most applications. The 4240 is the straightforward gross weigh filler on a platform scale. The 4260 is the heavier automated system for higher throughput and denser, more stable bags.

4240 Bulk Bagger bag and box filler
Gross Weigh

4240 Bulk Bagger Bag and Box Filler

The original gross weighing scale for filling bulk bags and boxes with dry free-flowing materials. Also available as a non-weighing filler for applications such as interplant transfers or waste collection.

  • Load cell platform scale with digital scale controller
  • Inflatable bag neck seal
  • 2-stage slide gate for bulk and dribble product feed
  • Pneumatic bag strap hooks
  • Dust collection port
  • NEMA 12 electrical controls
  • Electrical: 110 V, 60 Hz, 1 phase
  • Air: 2 to 3 cfm at 80 to 100 psi
⬇ 4240 Bulk Bagger spec sheet PDF, 0.9 MB

Available features: empty pallet infeed and filled pallet discharge conveyors, bag inflator, vibratory product settling base, manual hydraulic height adjustment, stainless steel construction, special finishes.

4260 automatic bulk bag filling system
Automated

4260 Automatic Filling System

A heavy carbon steel frame built for the heaviest loads. The traveling strap hanger lowers so an operator can hang an empty bag, raises to fill, then lowers again to discharge. A traveling lower platform rises to settle the product and eliminate void areas, which makes a more stable and densely filled bag.

  • Gross weigh models fill up to 30 bags per hour at 2,000 lbs
  • Net weigh models up to 45 bags per hour at 2,000 lbs
  • Accuracy: plus or minus 3 lbs of target weight
  • Capacity: 4,000 lbs standard, higher available through upgrades
  • Air: 10 cfm at 80 psi standard, 70 cfm with traveling strap hanger and platform options
  • Electrical: NEMA 12, 120 V, 60 Hz, 1 phase. 3 phase required for conveyor equipment
  • Product fill tube isolated from the weigh system to maintain weighing integrity
  • 4 inch diameter dust collection port
⬇ 4260 filling system brochure PDF, 1.5 MB

Options: one button bag strap and neck seal release, automatic bag release, PLC sequencing with touchscreen interface, venturi or blower bag liner inflator, knife gate inlet valve with bulk-dribble feature, automatic pallet dispenser, integral in-feed and take-away conveyors.

Bulk Bag Unloaders

Bulk bag unloader with overhead hoist
Discharge

Overhead Hoist and Forklift Models

Discharge stations for emptying bulk bags back into your process. Available in overhead hoist or forklift-loaded configurations.

  • Bag capacity to 4,000 lbs
  • Flow cut-off and bag manipulator available
  • Custom features available
  • Corrosion resistant and food grade finishes available

Box, Drum, and IBC Filling

The same weighing platforms handle rigid containers. Useful where a customer takes product in boxes or drums rather than bulk bags.

Box assembly and fill system
Bulk Boxes

Box Assembly and Fill System

The system automatically de-nests bulk boxes from a stored position and reassembles them for filling, indexes to the weighing and filling station, then places the lid automatically before the container is staged for pick-up by fork truck.

  • Automatic de-nesting and reassembly
  • Indexes to weighing and filling station
  • Automatic lid placement
  • Staged for fork truck pick-up

Drum Filling Arm

A pneumatically assisted drum filling arm that allows one operator to fill single or multiple drums on a single pallet. Load cell weighing with digital readout and print signal.

Intermediate Bulk Container Filling

Rugged and versatile weighing systems for filling bulk bags, bulk boxes, and drums with dry free-flowing materials. Configurable from a basic manual filler through to a fully automated system.

Need a Bulk Bag Filler?

Tell us your product, your bag weight, and how many bags per hour you need. Call Pete to find the right system.

Call Pete: 949-686-7339